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Wednesday, January 8, 2020

Custom supercritical CO2 chamber with easy-to-use lid clamp----make money online

Custom supercritical CO2 chamber with easy-to-use lid clamp----make money online

hey everyone I've done some experiments
in the past with supercritical co2 but I
always wanted an easier to use chamber
with more features to it

so in the past I've used a large pipe
fitting as the chamber itself but the
major downside is that opening and
closing the chamber requires a really
long lever arm and a lot of teflon tape
to get a good seal so I built this
chamber here out of stainless steel and
the idea was that this would be a lot
easier to open and close with minimal
tools and would allow a bit more
customization and also hopefully just
have a larger internal volume one of the
goals here was to be able to use this
style chamber by loading it with dry ice
instead of pumping in liquid co2
although as you'll see in a minute the
tops are changeable on this and so I
think I'll have another top for feeding
in high pressure liquid co2 if I ever
have it a pump hooked up to it with a
cylinder but in any case I got the idea
for this style closure from these vacuum
fittings so this is a I think called an
MW fitting and the idea is that you you
know but two of these up and then close
this clamp here and on the inside
surface there's an angle here so as you
cinch this down there's a compressive
force that keeps the o-ring in
compression so I see
that's basically what I built here on a
much larger scale so if I take this out
this comes off here and I'll show you at
the top in a minute so I've spent the
last couple weekends machining these
parts it's pretty rare that I need to
machined steel this heavy and it took me
a little while so this started off as
inch and a half thick steel plate and I
milled the profile out like this and
then I used a double angle cutter this
this was actually hard to find I got
this off of ebay and I needed to make
this this curved angular surface in here
and there aren't really too many ways to
do
that one friend suggested that I mount
it like this in the middle of 3d it
although I wanted this to be a smooth
surface and also my 3d capabilities with
my cam package aren't that good so I
ended up with this guy and just went in
here like this with a circular tool path
to to make that angled face and this all
worked really well the chamber itself is
welded so the the main bit here is
quarter-inch thick stainless steel pipe
and the bottom of it was a plug that I
machined and then welded on and in order
to make sure that my weld was going to
be okay i weld it one time and then cut
it open and checked on it to see how
much weld material I had and how good of
penetration there was so the top here
has a gland for this o-ring and I'm
using silicone o-rings just for their
temperature rating I already had one
problem in the industry this is known as
explosive decompression here so when you
have an o-ring under high pressure co2
especially because the co2 when it's
liquid or supercritical so really good
solvent it will actually penetrate into
the o-ring and then if you lower the
pressure too quickly basically by
opening the chamber this this can happen
and this destroys your o-ring so there's
also a step that sticks up the the tube
sticks out of here and interfaces with
this this cut here so when this thing is
closed it actually the reference is on
there and won't slide around them when
we're closing the clamp I anticipated
this warping when I welded it but not in
the way that it ended up working like I
was worried that it was going to kind of
go wavy like this but actually what
happened was that the entire thing kind
of folded up like this so that both of
these all of this entire perimeter here
was higher up than it started and this
is a big problem for me because I
actually cut the o-ring gland before
welding it and again I assumed that any
warpage would just be sort of
wavy kind of like this I didn't actually
think the entire thing was going to
change shape like that so I had to come
in here with a post operation after
welding it and had to clean up this face
in here and I don't know if you can see
it's still not quite perfect there's
actually a little bit of a gap here out
at the outside but luckily the geometry
there was enough slop in my there was
enough margin rather in my design where
I was able to cut this down and
everything still seals just just fine if
I had to do this again probably what I
would do is weld this first and then
chuck this whole thing up in the lathe
and do all the machining sakta after the
weld is totally cold I engineered this
chamber to work at about 3000 psi and
did the equations for the hoop stress in
the container and the the bending on the
plate on the top I had some difficulty
estimating the strength of the weld
since I didn't know how to dear ate the
material for for having been welded
there's like a heat affected zone and I
assume that the properties there are
quite a bit less trusty than the
properties in the bulk material so I
added on a good margin and figured would
be good but of course the first time I
brought this thing up to pressure I kind
of didn't want to be around so what I
did was I set it up in a far-off corner
in my shop actually behind my lathe and
set up a video camera on it and then
plugged the output valve so this is
actually a this valve here is a pressure
relief valve and even when it's cranked
all the way down it will open at about
3000 psi so what is a I actually plugged
it off so the entire thing was sealed up
and then put a heater on it and a video
camera looking at the gauge and then
went off to the other side of the shop
and looked at how much pressure I had on
a TV monitor and I took it all the way
up to 4000 psi which convinced me that
it certainly could hold three thousand
and three thousand would be just fine so
I've done one or two extractions so far
you can see the half a drop or drop of
coffee extract that I've got there
here's another tube with a little bit
more in there the volume isn't quite as
high as I would like it would be nicer
to put more material in with more dry
eyes to get a to get more product out
but the good thing about this design is
that we can make it much longer without
changing anything with the clamp or
anything like that so this this chamber
here can be arbitrarily long and all the
hoop stress is just it doesn't actually
you know we don't have to re-engineer
anything cuz we'll be using the same
piece of pipe okay well I'm sure this
will be coming up again let me know if
you have any ideas of what I should
extract with this thing okay see you

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